Zinc phosphate products are preferred by many industries such as white goods, automotive, wire and tube industry.Generally, zinc phosphate products to be used prior to painting provide 4-6 g / m2 coating weight. Zinc phosphate products that are used prior to painting according to the requirements of the sector and customer demands provide diversity within themselves.It can also be used as oil and lubricant chemicals to provide corrosion resistance after zinc phosphate. Zinc phosphate products to be used for this purpose should be thick crystalline in order to get the oil and its lubricants at a sufficient level. In this area, our products provide 15-35 g / m2 zinc phosphate coating weight and maximum corrosion resistance.Zinc Phosphate is used in many areas such as bolts, screws, steel rope, spring wire and rubber wire before cold wire drawing and forming.
Its main purpose is to ensure the adhesion of soap or lubricants during the cold drawing of the steel wires to the zinc phosphate surface. Thus, the zinc phosphate layer acts as a cushion and will ensure that the wires are drawn at maximum speed without damaging the roll. The zinc phosphate coating products to be used in the wire sector are completely different according to the work and priorities of the customers. With our R & D studies and experiences in this field, we agree with our customers’ preferences.
Phoric Ca (Dip Zinc Phosphate)
It is a product with 2-5g / m2 phosphate coating weight which is used before the bonding operations of iron and steel parts with electrostatic powder coating and rubber. It makes a homogeneous and compact coating, so no activation bath is required. A long bath life is achieved with the accelerator. High corrosion resistance is provided in powder coating applications. It is good to use before the rubber bonding operations. The bath concentration is 4-5%, the temperature is 70 - 75 ° C, the processing time is between 3 - 5 minutes.
Phoric Ak 1 (Activation Product)
It is used to form homogenous and tight zinc phosphate coating. It is used by mixing with water at a concentration of 0.1-0.3%. Easy to use, bath control is provided by pH measurement.
Phoric H 6 K (Thick Zinc Phosphate)
The Phoric H 6 K product is used to form a thick zinc phosphate layer of 15-40 g / m2. Generally, protective oil or lubricants are preferred in order to prevent corrosion after zinc phosphate and to prevent rusting. This product is used by automotive parts manufacturers who produce products such as bolts, rods. It is a double component, it is recommended to use an activation bath before zinc phosphate.
Phoric 5 (Wire Drawing Zinc Phosphate)
It is a two-component product used before cold drawing and forming of wires. Used with accelerator. Coating weight is 7-9 g / m2. Produced for steel rope, pre-stressed concrete steel, spring wire, bolt manufacturers. Atun Kimya's lubricants or soaps are recommended by us in order to increase wire drawing speed or to provide good corrosion resistance according to the characteristics of the job and the desired results.
Phoric Zinc 4 (Wire Drawing Zinc Phosphate)
It is used for zinc phosphate coating of the wires before cold drawing and forming. Especially produced for rope manufacturers. It provides 7-10 g / m2 coating weight, the temperature is 70-85C degree, the processing time is 5-6 minutes. PHORIC AK 1 (activation chemical) should be used before. Atun Kimya's lubricants or soaps are recommended by us in order to increase wire drawing speed or to provide good corrosion resistance according to the characteristics of the job and the desired results.
Phoric Ir (Wire Drawing Zinc Phosphate)
It is used to coat zinc phosphate prior to drawing of wires to be used for bolt construction. Due to its high phosphate coating weight, it is manufactured for bolt manufacturers. The PHORIC AK 1 (Activation chemical) must be used before. It is a product without accelerator, it can be continued with mud cleaning.
The temperature should be between 60 - 70 0C and the processing time should be between 8 - 10 minutes. It can be suggested by us to use streat based soaps or oil based lubricants to provide high corrosion resistance and comfortable drawing according to the diameter of wire, wire structure and number of rolling blocks.
Phoric 2 Be (Tube Drawing Zinc Phosphate)
It is produced for thick zinc phosphate coating of tubes before tube drawing operations. Activation bath must be used before zinc phosphate bath to form a homogeneous and tight zinc phosphate layer. After the phosphate coating, we recommend the special type of lubricants according to the tube type. It is used for zinc phosphate coating of the wires before cold drawing and forming. Especially produced for rope manufacturers. It is used in dipping and patent lines.It provides plating weight of 7-10 g / m2, the temperature is 70-85 0 C degree and the processing time is 5-6 minutes. It provides 5-6 g / m2 coating weight in patent lines. PHORIC AK 1 (activation chemical) should be used before. Atun Kimya's lubricants or soaps are recommended by us in order to increase wire drawing speed or to provide good corrosion resistance according to the characteristics of the job and the desired results.